Carrier Error Code 22: Abnormal Flame

Severity
Critical
Type
led blink pattern
Where to look
sight glass
Estimated repair cost: $75 — $200 (part only)
Warning: A Carrier 22 error code indicates an abnormal flame, which could mean a gas leak or carbon monoxide risk. Shut down the unit immediately.

LED Blink Pattern

How to Fix Carrier Code 22

  1. Step 1: Shut off the unit immediately at the breaker.
  2. Step 2: If you smell gas, evacuate your home and call the gas company from a safe location.
  3. Step 3: Contact a qualified HVAC technician to inspect and repair the system.

How to Reset Carrier Code 22

  1. Turn off the furnace power switch, usually located on or near the unit.
  2. Turn off the circuit breaker for the furnace. Wait 30 seconds.
  3. Restore power at the breaker and flip the furnace switch back on.
  4. Set the thermostat to call for heat. If the error code returns after 2-3 ignition attempts, the fault requires repair.

Resetting clears the code from the display but does not fix the underlying fault. If the code returns after reset, proceed to the diagnostic steps above.

What Does Carrier Error Code 22 Mean?

The Carrier 22 error code, often displayed as a blinking LED pattern on your furnace or HVAC system, signals that the system has detected an abnormal flame during operation. This could mean the flame is unstable, weak, or present when it shouldn't be. This is a serious issue because it could indicate a problem with gas combustion, potentially leading to a gas leak or carbon monoxide buildup. When this error occurs, the system typically shuts down as a safety precaution. Do not attempt to restart the system until the problem has been diagnosed and repaired by a qualified HVAC technician. Ignoring this error could lead to dangerous conditions in your home.

Common Causes

  • Dirty or faulty flame sensor
  • Gas valve malfunction
  • Combustion air blockage
  • Cracked heat exchanger
  • Incorrect gas pressure

Diagnostic Steps

If... Check Expected
Flame present when gas valve is off Measure voltage at gas valve when it should be closed 0 VAC. Any voltage indicates a faulty gas valve or control board.
Flame signal is erratic or weak Measure flame sensor microamps (uA) during burner operation Typically 2-10 uA DC. Low or fluctuating readings indicate a dirty or failing sensor.
Combustion air suspected Inspect the intake and exhaust vents for obstructions Vents should be clear of debris and properly sized per manufacturer specifications.

Applicable Carrier Models

Replacement Parts

Part OEM Number Est. Cost Where to Buy
Flame Sensor KH42LZ010
Gas Valve EF32CW175
Ignition Control Board

Related Codes on Same Models

Other codes that affect the same Carrier model families as 22.

Code Description Severity
11 No Previous Error Info
12 Blower On After Power Up Warning
13 Limit/Rollout Fault Critical
14 Ignition Lockout Critical
21 Gas Heating Lockout Critical
23 Pressure Switch Fault Warning
31 High Stage Pressure Fault Warning
32 Low Flame Sense Warning
33 Limit/Rollout Switch Lockout Critical
34 Ignition/Flame Sense Fault Warning